Medical Device R&D/Design

Medical Device R&D/Design

PCI medical device R&D engineers can help with design modifications, suggesting next generation product enhancements, and analyzing the entire manufacturing process to determine where steps can be combined or even eliminated through lean cell manufacturing or advanced processing.

PCI project engineers have extensive R&D/design experience in:

Design reviews and support, including manufacturing cost analysis;
Mold designs for manufacturing as well as SLA/SLS development for prototypes;
Raw material selection & sourcing – including highly engineered resins, concentrates and compounds;
3-D CAD/CAM modeling and 3-D tool designs;
DXF & IGES interface & translation;
Quality planning;
Design for assembly;
Packaging & value-added operations;
Metal to plastic part design conversions.


Polymer's design engineers are capable of reviewing critical drawing tolerances to determine the best overall design for manufacturability.

Some of the company's areas of medical device expertise includes:

Blood Diagnostic Devices
Enteral Feeding Pumps
IUDs (Intra Uterine Devices)
Needleless Injection units
Disposable syringe components
Safety/Hearing Protection Devices
Hospital Patient Communication Devices
Suction Device Kits
Oxygen Generating Devices
Pain Management Devices
G.I. Diagnostic components
Drug Delivery Systems
Surgical Blade covers
Personal Care/Dental and Specialty Packaging
Ear, Nose and Throat Devices
Desiccant containers/carriers